Product Description
Maintenance manual. Caterpillar engine Manual & Parts Catalog Caterpillar Cat DP40-55N1, DP40-55NM1, GP50CN1, DP50CNM1 Forklift Service Repair Manual (S6S ENGINE) Caterpillar Cat DP40N1-DP55N1, DP50CN1 Forklift Service Repair Manual (854 Diesel Engine) CATERPILLAR CAT DP60 DP70 LIFT TRUCKS CHASSIS & MAST Service Repair Manual. Caterpillar Cat DP40-55N1, DP40-55NM1, GP50CN1, DP50CNM1 Forklift Service Repair Manual (S6S ENGINE) Caterpillar Cat DP40N1-DP55N1, DP50CN1 Forklift Service Repair Manual (854 Diesel Engine) CATERPILLAR CAT DP60 DP70 LIFT TRUCKS CHASSIS & MAST Service Repair Manual.
Cat Dp40 Manual
This service manual provides detailed service information, special instructions for repair and maintenance, service and any additional information Caterpillar Lift Trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, DP50K.
This manual contains detailed diagrams and charts that help to carry out installation or removal of any parts lift trucks.
Service manual allows to detect and eliminate problems and inaccuracies.
Service manual comes in PDF format, includes 420 pages. All pages are printable. To view this information you need to install Adobe PDF Reader.
Serial numbers:
GP40K ET29C – 00011- up TB45 gasoline engine
GP40KL ET29C – 50001- up TB45 gasoline engine
GP45K ET29C – 80001- up TB45 gasoline engine
GP50K ET33B – 50001- up TB45 gasoline engine
DP40K ET19C – 00011- up S6S diesel engine
DP40KL ET19C – 50001- up S6S diesel engine
DP45K ET19C – 80001- up S6S diesel engine
DP50K ET28B – 50001- up S6S diesel engine
GROUP INDEX:
GENERAL INFORMATION - Model View, Truck Models Covered, Serial Number Locations, Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM - Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM - Structure and Functions, Disassembly and Reassembly, Major Electrical Components, Lamp Bulb Specifications, Battery Maintenance, FC (Finger-Tip-Control System), Troubleshooting, Electrical Schematics
POWER TRAIN - Removal and Installation
POWERSHIFT TRANSMISSIONS - 1-Speed Transmission (GP40K, GP40KL, GP45K, DP40K, DP40KL, DP45K), Structure and Functions, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-Speed Transmission (GP50K, DP50K), Transmission, Selector Valve, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL - Structure and Function, Removal and Installation, Axle Shafts and Hubs, Reduction Differential, Troubleshooting, Service Data
REAR AXLE - Structure, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM - Structure and Functions, Master Cylinder, Wheel Cylinders, Wheel Brakes, Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM - Structure and Functions, Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM - Structure and Functions, Removal and Installation, Hydraulic Pump (Gear Pump), Lift Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment, Testing,
Troubleshooting, Service Data MC Control Valve, FC Control Valve
MASTS AND FORKS - Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA - Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule, Parts To Be Changed Periodically, Location of Periodic Replacement Parts, Lubrication Instructions, Special Tools
OPTIONS - Radiator Screen Kit, Radiator Plate-Fin Type Kit, Elevated Exhaust Kit, Anti-corrosion Radiator Kit, Front Axle Breather Kit, Pre-cleaner Kit